Pontiac Solstice
Header Installation Tips
(2006+ Pontiac Solstice)
- Disconnect negative battery
wire.
- Remove plastic engine. (While
standing on the drivers side, gently lift the cover from the rear
then slide to the passenger side as the front mount is different).
- Remove the ground bracket
just to the upper left of the exhaust manifold (1 bolt).
- Remove the stock aluminum
heat shield (3 bolts).
- Disconnect the two O2 sensors
from the harness. (Slide blue clips out and unplug).
- Disconnect the stock
catalytic converter from the exhaust manifold. (3 nuts).
- Under car, disconnect the
stock exhaust from the stock catalytic converter. (2 nuts).
- Remove the stock catalytic
converter. (One bolt through bracket).
- Back up top, remove the stock
exhaust manifold. (10 nuts).
- Remove the stock O2 sensor
from the manifold.
- Using the stock metal gasket,
install the header using the 10 stock nuts. (Finger tight and then
start tightening them down from the inside nuts and working
outwards to each end, alternating from the left side to the right
side until tight.
- Under car, install the stock
catalytic converter by sliding the three studs up through the
headers collector flange. (The new Kevlar/Graphite gasket we
provide is conveniently secured to the header. The reason being is
the gasket only fits correctly ONE way. It IS directional both in
rotation and side). Start all three stock nuts by hand and finger
tighten. Secure converter with the single stock bolt. Tighten all
three nuts by hand, using small hand tools, then tighten the bolt. DO NOT OVER TIGHTEN
NUTS OR
YOU WILL CRACK THE GASKET!
- Connect the stock exhaust to
the converter with the stock nuts and tighten.
- Back up top, install the
stock O2 sensor into the header, applying a light coat of
“anti-seize” to the threads.
- Connect the O2 sensor
harnesses. (Two sensors).
- Install ground bracket.
(Optional).
- Install plastic engine cover
from the drivers side, starting with the front mount.
- Connect the negative battery
wire.
At
this point you are ready to start the car. Check for exhaust leaks.
If any, check and tighten bolts. The ceramic coating will release an
odor as well as any oil from your hands or grease which may have
gotten on the header, converter or exhaust during the install. There
may even be a little smoke as it burns off so don’t be alarmed. The
smell will go away between 3 and 5 days. Check and tighten the nuts
to the header after the first 4 heat cycles.
Enjoy your new header!
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